In the case of DEMO fusion reactor, the divertor should be able to extract a steady heat flux of about 10 MW/m(2). A promising concept is the W-monoblock which should be connected to a CuCrZr or an advanced Cu ODS alloy pipe passing through the W component. Taking into account the optimum operating temperature windows for W and existing Cu-based alloys and the thermal expansion coefficients mismatch of these two materials, a "thermal barrier" interface material is inserted in between in order to mitigate the thermal stresses and to optimize the heat flow through divertor components. In this work we investigate the feasibility to realize such divertor components using materials produced by FAST (field assisted sintering technology). This powder metallurgy technique was used firstly to produce W or W-based composites and the thermal barriers in an almost final shape and then to join the materials in realistic divertor mock-ups. The thermal barrier materials are various Cu-based composites which are included both as single material or as functionally graded components. The interface quality between different materials is investigated by scanning electron microscopy and the heat flow through components is evaluated using simulations.

Two mixtures of elemental nickel and titanium powders in atomic proportions of 50% Ni + 50% Ti and 32% Ni + 68% Ti, respectively, were ground for 40 hours in a high energy planetary mill. In the case of the first mixture, the mechanical alloying was totally produced, while for the second, the alloying was partial. In both mixtures, qualitative X-ray diffraction phase analysis revealed the presence of metastable phases, such as Ni HC and NiTi- R-phase. Also, the equiatomic mixture is characterized by a partially amorphous structure. 10% of each type of mixture submitted to milling was used as reinforcing element in the form of particulates for two magnesium matrix composites. They were obtained by sintering in the plasma at 590 degrees C. In the case of the reinforced with the second mixture composite, the production of new phases other than the matrix and those present in the mixture of nickel and titanium powders after milling were recorded. The electron microscopy images of the two composites have resistant, free of micropores or microcracks matrix / particulates interfaces. The Mg-10% (32 at% Ni + 68 at% Ti) composite is characterized by Vickers hardness higher than that of the composite reinforced with the equiatomic mixture.

For DEMO fusion reactor an expected heat flux of about 10MW/m(2) should be extracted by the divertor which will have, most likely, an armour part made of W and a following heat sink part made of Cu, or ODS Cu alloy. Unfortunately, for these materials the optimum operating temperature windows do not overlap. Thermal barrier materials are interface materials included in such components, aiming to keep the temperatures of both armour and heat sink parts in the corresponding operating windows, and to mitigate the effects of their different thermomechanical properties. Here we propose a simple spark plasma sintering route to create Cu-based composites with a high content (10-40 vol%) of various dispersed materials (Al or Y oxides, C, SiC), allowing a fine tuning of the content and a large pool of predefined shapes and dimensions. The resulting specimens can be further joined to armour and heatsink components via a similar electrical field assisted technology. Micro-structural and thermal properties are investigated for these materials allowing to select the most suited materials in view of their thermal conductivity and thermal expansion coefficients. (C) 2017 The Authors. Published by Elsevier B.V.